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3D printing can replace friction welding technology   3D printing can replace friction welding technology, which refers to the use of 3D printing technology (also known as additive manufacturing) to achieve the connection of metal components without the need for traditional friction welding processes. Traditional friction welding is a method of producing high temperatures by applying pressure and friction between the surfaces of two metal parts, causing the surface of the metal parts to melt and form a connection. Through 3D printing technology, metal materials can be directly stacked layer by layer to construct the required components, without the need for traditional welding or connection processes. This method can achieve a sturdy connection of metal components by melting and solidifying metal particles or wires between different layers.   The difference between 3D printing and friction welding technology:   3D printing technology and friction welding technology are two different manufacturing technologies, which differ in principle, application, and characteristics. Firstly, manufacturing principle: 3D printing technology constructs objects by stacking materials layer by layer, which is additive manufacturing. Friction welding technology generates heat on the metal surface by applying pressure and friction, causing the metal to melt and form a connection. Difference 2, Material Selection: 3D printing technology can use multiple materials, including plastics, metals, ceramics, etc. Friction welding technology is mainly applicable to the connection of metal materials, such as aluminum alloys, titanium alloys, etc. Difference three, manufacturing complexity: 3D printing technology can produce complex geometric shapes and internal structures, including cavity structures, curve shapes, etc. Friction welding technology is mainly used to connect metal materials, making it difficult to achieve complex geometric shapes.   Advantage comparison Comparison of advantages between 3D printing and friction welding technology:     (1) Complex geometric shapes: 3D printing technology can achieve complex geometric shapes and internal structures, while friction welding is limited by material shape and process, and is suitable for parts with relatively simple structures. Through 3D printing technology, components with complex internal channels, thin-walled structures, or cavity structures can be directly manufactured to meet specific application requirements. (2) Flexibility in material selection: 3D printing technology can use various metal materials, such as titanium alloy, stainless steel, aluminum alloy, etc. Greater flexibility in material selection to meet specific application requirements. (3) Lightweight design and optimized structure: Through 3D printing technology, lightweight design can be achieved by creating cavity structures or optimizing structures inside components, reducing material usage, reducing weight, and improving performance. (4) Manufacturing efficiency and fast iteration: Compared to traditional welding or connection methods, 3D printing technology can achieve rapid prototype manufacturing and extremely short production cycles, reducing manufacturing time and costs. This makes rapid iterative design and customized production possible. Suitable manufacturing technologies need to be selected based on specific application needs and material characteristics. 3D printing technology is suitable for rapid prototyping and customized production, while friction welding technology is suitable for the connection and manufacturing of metal components. The two technologies have their own advantages in different fields and applications, and suitable manufacturing methods can be selected based on specific situations.       Industrial 3D printing strength   Shenzhen Industrial Rapid Prototyping Technology Co., Ltd. currently has 50 single head and double head metal printing equipment, as well as 25 plastic printing equipment, with a maximum printing part size exceeding one meter. Currently, our company can print metal materials such as aluminum alloy, stainless steel, titanium alloy, high-temperature alloy, copper alloy, mold steel, etc., plastic printing materials such as PA12, PA11, PA6.TPU, PP, PPS, and photosensitive resin, We now undertake various parts printing businesses worldwide. We will provide you with efficient customized processing services, and industrial people look forward to working with you!  

1、Introduction Gold printing is an innovative processing method that combines gold materials with 3D printing technology. It uses a 3D printer with gold powder to print out the designed model layer by layer, eventually forming complex gold parts or ornaments. Traditional gold processing usually involves complex manual skills and fine metal casting process, but the emergence of gold printing technology has brought new possibilities and flexibility to gold processing.   2、Advantages of gold printing One of the advantages of gold printing technology is that it can achieve a high degree of personalization and customized production. Using 3D modeling software, designers can create unique gold parts, including jewelry, arts and crafts and more. This customized production mode meets consumers' demand for personalized products and reduces the pressure on inventory and funds brought about by traditional mass production. In addition, gold printing technology can also realize the manufacture of complex structures and details. Traditional gold processing methods are limited and cannot easily achieve intricate internal structures or minute details. Gold printing technology can print out detailed shapes and structures layer by layer, while reducing subsequent manual processing.     3、 Gold printing, creating more possibilities Gold printing technology can not only realize the manufacture of complex structures and fine details, but also improve production efficiency and reduce waste. Through layer-by-layer printing, our industrial-man can create gold products with complex internal structures and fine shapes, which are difficult to achieve by traditional processing methods. This increase in freedom and creativity not only brings more possibilities to designers, but also provides consumers with more personalized choices. Furthermore, the application field of this technology is also very wide. It can be used not only in traditional jewelry making, but also in the reproduction and protection of artworks and cultural heritage, as well as in innovations in the fields of finance and investment. The introduction of this technology has injected new vitality and opportunities into the gold industry.     4、 Conditions for Gold Printing However, gold printing technology still faces some challenges and limitations. The first is the higher cost of materials. Gold is a precious metal, and the price of its powder is relatively high, which also leads to the high cost of gold printing; followed by the requirements of technology and equipment. Gold printing and its test of the manufacturer's own "hard power" requires not only dedicated 3D printers and related equipment, but also skilled operation and post-processing technology.         5、Industrial Man connect the present and future of gold printing   Inheriting 23 years of excellence in craftsmanship, industrial man insist on continuous exploration on the road of their own development, and always pursue the combination of the master's craftsman spirit with advanced printing equipment, so as to create more crystallization of industrial products. At this stage, Industrial Man has nearly a hundred domestically produced high-precision reset processing metal printing, 3D printing nylon machines, 3D printing and other equipment. Unlimited exports to overseas places also allow many consumers and peers to witness the strength of our 3D printing technology. In the future, industrial man will take this opportunity to update the gold printing processing method by combining 3D printing technology with gold materials, bringing more surprises and innovations to the public, and helping the gold industry to develop towards a higher-end future.    

1、Preface In the past two years, more booth custom builders and display model manufacturers have emerged, making auto booth construction appear in international auto shows. With the increasing competition among the automotive market, there is a growing demand for building custom booths and displaying model auto parts on the booth. Now factories, including second-tier auto parts manufacturers, have successively designed various booths and display models in their office buildings to carry self-produced new energy parts     2、Booth construction of new energy vehicles Traditional booths are basically spotlight-based. In the final analysis, this kind of construction is purely for supporting purposes. It has the same effect as the temporary theatrical stage in rural areas in the 1970s and 1980s. There is no echo between the stage and the actors. On the contrary, modern booth construction is designed together with the significance and usage of the exhibits, and presented in conjunction with the production of the exhibits. Such a booth construction plan will incorporate the products and contents to be displayed together into the integrated design of the booth from the beginning, so that the booth, the exhibits, and the applications and stories of the exhibits will be united as one. Such an ingenious way of conceptualization will make the final display effect shocking.     3、Molding method of the model for display There are so many types of car display models because car models with different shapes and structures must be used to display different parts. For example, common display types include projection screens, electronic controls, batteries, and partial stamping of automobiles, etc. These all need to customize the model according to the different display requirements of automobile manufacturers. Most of these 1:1 models are made of lightweight materials and composite materials. Firstly, they are made by the method of numerical control processing and manual partial assembly. Then, the displayed items need to be loaded into the display model. Finally, the model is sprayed and coated. Only in this way can a complete intelligent display model be considered complete.     4、Customization cycle for smart 1:1 models The production process: from the booth to the model integration customization plan and industrial design, and then to The Project Department for analysis after the model data is frozen, and finally to The Engineering Department, CNC Processing Department, 3D Printing Department, Silicone Molding Department, Stamping Sheet Metal Department , Manual Polishing Department, and Spray Painting Department jointly produce through agreement. The production cycle of the whole model is normally about 20 to 40 days. Surely, it mainly depends on the difficulty of the entire model and the specific pictures to be displayed in order to accurately determine the production cycle of a 1:1 display model.     5、Industrial Man's display model to NAIAS Our company's car display models have been exported to the North American International Auto Show for a long time. In addition, there must be 2 to 3 1:1 advanced model show cars that are undertaken by Industrial Man in various large-scale auto shows that are held every two years. During the entire auto show period, we have professional after-sales technicians to provide technical services at the NAIAS. At the same time, we can also assist in the maintenance and cleaning of many models at the show. Our after-sales personnel will not leave the exhibition site until the end of the auto show. It is precisely because the industrial people maintain efficient and professional technology and meticulous service that they can get unanimous praise from customers at the Detroit Auto Show every time, and continuously receive orders for new display models from other countries.  

Prototyping for new energy vehicle’s cast aluminium chassis Before Tesla making cast aluminium chassis production, they also need a prototyping progress to make cast aluminium, and then combined with CNC machining, the completely working procedure for Tesla’s chassis is done. New energy vehicles companies choose using cast aluminium, so it’s vital necessary for them to have integrated molding prototypes manufacturer. In this case, Industrial-Man is absolutely have the capacity.     2、Advantages for making cast aluminium prototypes of electric vehicle’s chassis   The aluminum integral chassis of the automobile is adopted with sand casting process. As chassis’s prototypes require short working hours, it’s not recommend using large pieces of aluminium sheet while CNC machining. In that way it’s could save more raw material and speed up the development cycle during the prototyping stage . After casting parts being formed, we’ll use a large gantry five-axis CNC or a large horizontal milling machine processing equipment to carry out the second CNC precision machining. Aiming at the mounting hole of the chassis and the key position of the assembly, further precision treatment process is made to complete the casting prototypes for the chassis of electric vehicle. The above mentioned are the unique advantages of using cast aluminium alloy casting prototypes.     3、Advanced automobile chassis’s prototypes are more valuable   Prototype experts hold the view that the processing technology of prototypes for new energy vehicle chassis is more difficult than that of aluminum alloy casting mass-produced chassis. In terms of the quantity of a single piece, the unit price of prototyping chassis is 10 times higher than that of mass-casting produced chassis. Starting with two different manufacturing processes and two different values, but both of them are of same product and theoretical value. It has to be admitted that aluminium chassis prototyping process is indeed more difficult than the technical difficulties of mass-produced chassis.     4、Application of making automobile chassis’s prototypes   It is difficult for non-professionals to understand the purpose and significance of making prototypes of automobile chassis with prototyping. In fact, it’s a very common thing for the automobile industry using prototyping. There are two main roles for integrated molding prototypes of aluminium automobile chassis: 1. The weight and shape of the prototyping chassis parts are basically in accordance with the actual production cars; 2. In the course of various certificating and testing, especially the integration of battery chassis, this aluminium-integrated prototypes are same as the mass-produces chassis, they all have excellent heat dissipation performance, and the test result are not distorted, the aluminium chassis of the follow-up mass-produced car is quite safe to use.     5、Capacity of making aluminium automobiles chassis by Industrial-Man   New energy vehicle chassis integrated casting molding/ Aluminium alloy casting process/ prototyping/ small batch trial-manufacturing and so on. It is no exaggeration to say that Industrial-Man had sufficient processing capabilities at this stage, especially the secondary CNC machining after casting, all services are available here. We’re not only having the largest five-axis gantry CNC machine(Specification of 8 meters long, 4 meters wide, and 2 meters high for actual processing size), meanwhile Industrial-Man has more 300 sets of equipment that can support various processing, which can fully meet the different new energy vehicle aluminium alloy chassis trial-production capacity.  

The application of the prototype in the research and development period “Before the manufacture of industrial products, there is a process of product development, and the prototype processing is an important step of the application in the process of product development. Engineering research and development is presented in front of people through patterns and texts plus 3D digital models and VR virtual forms. In many cases, it can not never be achieved the intuitive effect compare with a real, physical prototype” Aluminum alloy material prototype The prototype can be processed by aluminum alloy material and CNC machining. At the same time, according to the 3D digital model diagram designed by the research and development, the 3D digital model diagram is input into the memory of the CNC machining center step by step in the form of digital code input by the CNC programmer, and then the CNC operation master installs it with tooling fixtures, Clip. Install the aluminum alloy material on the table of the CNC machining center, and finally process the aluminum alloy prototype model according to each program instruction output by the programmer Aluminum turning and milling combined, CNC lathe processing prototype Turn-milling combined processing of irregular-shaped and multi-faceted prototypes has the characteristics of bright appearance and high degree of agreement with 3D digital models, and the processing accuracy can reach a tolerance of 0.005 mm. In recent years, the turning-milling combined machine has been widely used in the processing of prototypes. The turn-milling combined CNC turning process is fast, and the biggest advantage is that there is no need to turn the side when processing the prototype. This machine has the functions of CNC turning and CNC milling , Fully automatic clamping and the performance of fully automatic processing prototype products. 3D printing processing prototype 3D printing technology has replaced the CNC prototype processing method of most ABS materials in prototype processing. The cost of CNC processing prototypes will be higher than the cost of 3D printing prototypes. When CNC is no-rigid requirements to process prototypes, in general, the prototype model is changed to 3D printing processing method, because 3D printing prototypes takes less time and costs Lower. The 3D printing plastic prototypes in the industrial-man company are basically free at this stage, unless the customer's product mold does not place an order with our company. As long as the customer places an order for mass production to our company, the 3D printing prototype is completely free of charge Vacuum casting prototype Vacuum casting is a process suitable for about 30 sets of small batch prototypes, and is basically used in the preliminary experimental performance inspection and functional verification of products. In the early stage of opening the formal mold and putting it into production, the role of the vacuum casting can significantly reduce the production cost of the follow-up formal mold. The advantage of the vacuum casting itself is that the production cycle is short, and it can quickly reflect the true practicability of the 3D digital model, and quickly show the product to the public consumer viewing. About industrial-man company Adhering to the concept of "reducing cost and increasing efficiency, flexible manufacturing", industrial-man company have long been committed to the development of various modeling capabilities, high-efficiency batch processing, high-precision and low-cost and other fields. In order to keep improving and achieve originality, we not only focus on expanding domestic and foreign partners, but also pursue the research and training of our own high-tech, so as to better realize the goal of bringing our products to the modern, to the world and to the future final goal! SHENZHEN INDUSTRIALMAN PRODUCT RP&M CO., LTDAs a well-known enterprises of high-tech design and manufacturing, Industrialman sets the mold design as the center, production and manufacturing as the core, to provide the business purpose of a full range of product design and manufacturing technical services. The main business is：Display Car Model、Rapid Mold、CNC Machining、Stamping Sheet Metal、Silica-MoldSuch as business, if you have relevant needs, welcome to consult!

Silicone replica Silicone replica, also known as vacuum replica, is a fast and cost-effective alternative solution for producing small batch injection molded parts. Typically, 3D printed SLA parts are used as prototypes, while molds are made of silicone material, and polyurethane PU material is poured through a vacuum injection process to create a replica.   The advantages of silicone replication Silicone has excellent physical and chemical properties, making it a soft, transparent, high-temperature resistant, and chemically corrosion-resistant material. Silicone replica can provide protection in the following aspects: Dust and Waterproof: Silicone molds can effectively block dust and moisture from entering the surface of objects, protecting their internal components from contamination and damage. Anti scratch: Silicone molds have a certain degree of elasticity and softness, which can absorb external impacts and friction, reduce scratches and wear on the surface of objects. Insulation protection: Silicone has good electrical insulation performance, which can to some extent isolate the surface of objects from external current and static electricity, prevent static damage and electric shock hazards. Anti oxidation: Silicone molds can prevent oxygen and other oxidants from coming into contact with the surface of objects, slow down the occurrence of oxidation reactions, and extend the service life of objects.     Step 1: Create a prototype The quality of the replica depends on the quality of the prototype. We can spray textures or perform other processing effects on the surface of the SLA prototype to simulate the final details of the product. Silicone molds accurately replicate the details and textures of the prototype, ensuring a high degree of consistency between the surface of the replica and the prototype.     Step 2: Create a silicone mold The pouring mold is made of liquid silicone, also known as RTV mold. Silicone rubber has excellent chemical stability, self release performance, and flexibility, which can minimize shrinkage and effectively replicate part details from the prototype to the mold. The production steps of silicone molds are as follows: Stick adhesive tape around the flat area of the prototype for easy mold opening in the future, which will also become the parting surface of the final mold. Hang the prototype in a box and place a rubber rod on the part to set the pouring port and exhaust hole. Inject silicone gel into the box and vacuum it, then cure it in an oven at a temperature of 40 ℃ for 8-16 hours, depending on the volume of the mold. After the silicone is cured, the box and the adhesive rod are removed, and the prototype is taken out from the silicone to form a cavity. The silicone mold is then made.   Step 3: Vacuum injection molding Firstly, place the silicone mold in the oven and preheat it to 60-70 ℃. Choosing the appropriate release agent and using it correctly before mold closing is crucial to avoid sticking and surface defects. Prepare polyurethane resin, preheat it to about 40 ° C before use, mix the two-component resin in the correct proportion, and then stir thoroughly under vacuum and degas for 50-60 seconds. Pour the resin into the mold inside the vacuum chamber, and then cure the mold again in the oven. The average curing time is about 1 hour. After curing, remove the casting from the silicone mold. By repeating this step, more complex modules can be obtained.     Silicone replica has the following advantages: (1) Low production cost. The processing cost is also much lower than CNC machining and 3D printing; (2) Short production cycle. Save time on mold opening and greatly improve production efficiency; (3) No need for mold opening. Save time on mold development, earn valuable time for customers to develop new products, and seize market opportunities; (4) High degree of restoration, low probability of processing failure; (5) Suitable for small batch production, with short customization time and low cost; (6) Exquisite and meticulous workmanship, without burrs.   Silicone replica, choose industrial professionals for more professionalism and peace of mind! The service life of industrial molds is 20-25 at a time, equipped with advanced German equipment. The precision dimensional tolerance is plus or minus 0.5 for every 100mm, and the maximum forming size can reach 2m * 1m * 1m. The process is refined, and the mold can be formed in about an hour at the fastest, achieving rapid mold release. At the same time, Shenzhen industrial professionals focus on the research and application of silicone replica in the automotive field, aiming to provide automotive industry customers with exclusive services such as prototype production, rapid prototyping, small batch trial production, and customized modification of automobiles. They also provide one-stop rapid manufacturing solutions, making automotive research and development and manufacturing simpler, more efficient, more environmentally friendly, and at lower costs.  

01 Aircraft sheet metal overview Aircraft sheet metal refers to the shaping of metal sheets into various parts required for aircraft through shearing, cutting, folding, hammering, welding, etc. It is an indispensable part of the aircraft manufacturing process. Aircraft metal is of great significance because many parts required for aircraft are made of metal, such as fuselage shells, wings, air intakes, etc. Therefore, it is very necessary to master aircraft sheet metal related knowledge.   In the aviation field, sheet metal processing has important applications and is used to manufacture aircraft structures and aerospace components. The following are some key points for mastering sheet metal processing technology in the aerospace field: 1. High-strength materials: The aviation field has very high requirements for the strength and lightweight of materials. Therefore, high-strength metal materials, such as aluminum alloys, titanium alloys and composite materials, are often used in sheet metal processing. These materials provide high strength and stiffness while being relatively lightweight, helping to improve aircraft performance and fuel efficiency. 2. Complex curved surface components: The aircraft has a complex shape and requires a large number of curved surface components. Sheet metal processing technology can manufacture complex curved components through bending, stamping, cutting and other processes to meet the aerodynamic performance and structural requirements of the aircraft. 3. CNC machining technology: The aviation field has very high requirements on the accuracy and quality of sheet metal components. CNC processing technology is widely used in sheet metal processing in the aviation field, such as CNC punch machines, CNC bending machines, CNC laser cutting machines, etc. These equipment have the characteristics of high precision, high efficiency and good repeatability, and can meet the precise requirements of components in the aviation field. 4.Automated production line: The aviation field has a large demand for large quantities of sheet metal components, so automated production lines are very important in the aviation field. Automated production lines can realize processes such as automatic feeding, automatic stamping, automatic bending and automatic assembly, improving production efficiency and product quality.     5.Quality control and testing: The aviation field has strict quality control requirements for sheet metal components. By using advanced inspection technologies, such as three-dimensional coordinate measurement, optical scanning, etc., precise dimensional measurement and shape inspection of sheet metal components can be carried out to ensure that they meet design requirements and standards. 6.Repairs and Maintenance: Aircraft may be damaged or worn during use and require repairs and maintenance. Sheet metal processing technology plays an important role in the repair and maintenance of aircraft. It can restore the integrity and performance of the aircraft by repairing or replacing damaged sheet metal components. The world of sheet metal processing in the aerospace sector is highly technically demanding and challenging, requiring precision equipment, advanced materials and a high level of process control. With the continuous advancement of science and technology, sheet metal processing technology will continue to develop in the aviation field, providing more efficient and reliable solutions for the design, manufacturing and maintenance of aircraft.       02 Aircraft sheet metal materials A wide variety of materials are used to make aircraft sheet metal parts, depending on the specific application and requirements. Here are some common aircraft sheet metal part materials: 1.Aluminum alloy: Aluminum alloy is one of the most commonly used aircraft sheet metal materials and has a good strength-to-weight ratio. Commonly used aviation grade aluminum alloys include 2024-T3, 6061-T6 and 7075-T6. They have excellent rigidity and corrosion resistance and are suitable for use in aircraft structures and skins. 2.Titanium Alloys: Titanium alloys offer excellent strength, stiffness, and corrosion resistance while being relatively lightweight. They are commonly used in the manufacture of high-temperature components, engine covers and aerospace equipment. Common aviation grade titanium alloys include Ti-6Al-4V and Ti-6Al-2Sn-4Zr-2Mo. 3.Stainless Steel: Stainless steel is used in aircraft sheet metal manufacturing for parts requiring high strength and corrosion resistance. Commonly used aviation grade stainless steels include 304 and 316. 4.Composite materials: Composite materials are composed of fiber reinforced materials (such as carbon fiber, glass fiber) and matrix materials (such as epoxy resin). Composite materials have high strength, lightweight and good corrosion resistance. They are commonly used in the manufacture of components such as wing panels, tails and canopies of aircraft. 5.High-temperature alloys: High-temperature alloys are used to make parts that need to withstand high-temperature and high-pressure environments, such as turbine engine blades and combustion chambers. Common high-temperature alloys include nickel-based alloys and cobalt-based alloys.     In addition to the above materials, there are many other special materials used to manufacture specific aircraft sheet metal parts, such as magnesium alloys, composite laminates, etc. When selecting materials, factors such as strength, weight, corrosion resistance, high temperature resistance and manufacturing cost need to be comprehensively considered to meet the design requirements and performance needs of the aircraft.   03 Sheet Metal of Industrial Man Introducing foreign advanced technology and producing ultra-high standards and ultra-high quality. With 2,000 tons of stamping equipment, Industrial Man are not only committed to the stamping and molding of large parts such as outer covers of new energy vehicles, battery packs of electric vehicles, and casings of energy storage equipment; they are also useful in aviation, photovoltaics, home appliances, and mobile phones. to the stamping and forming process of continuous high-volume parts. In the world of aircraft sheet metal, stamping is a relatively traditional equipment. Stamping machines of different tonnages are used according to the size of hardware parts. Good reputation wins more trust. Industrial people produce more than one million pieces of hardware parts in batches, and the production using continuous stamping molds has already exceeded 100,000 pieces!    

1、The meaning of five axes Five-axis CNC refers to a CNC machine tool equipped with five independent motion axes. This kind of machine tool can perform precise cutting and processing operations in multiple directions through linked motion during the processing process. Compared with the traditional three-axis CNC CNC machine tool, it has higher processing capabilities and flexibility. Its five axes usually include X-axis, Y-axis, Z-axis and two rotation axes, usually A-axis and C-axis. Through the linked motion of these five axes, the workpiece can be cut and processed at multiple angles and directions.     2、Five-axis CNC general process   As an advanced CNC machining technology, it can perform cutting and processing operations in multiple directions to achieve high-precision machining of complex parts. The following is the general process of five-axis CNC machining:   （1）Design and Modeling: First, a three-dimensional model of the part is created using computer-aided design (CAD) software. This model will form the basis for subsequent machining operations. （2）Tool path planning: Use auxiliary manufacturing (CAM) software to plan the tool path based on the geometry and processing requirements of the part. Tool path planning considers the computer's cutting operation sequence, tool selection, cutting speed and other factors to maximize machining efficiency and quality.   （3）Clamping the workpiece: Install the workpiece to be processed on the workbench of the five-axis CNC machine tool, and clamp and fix it to ensure the stability and accurate position of the workpiece.   （4）Processing preset: Set the processing parameters of the five-axis CNC machine tool according to the planned tool path. This includes cutting speed, feed rate, tool RPM, etc. to ensure proper cutting conditions. （5)Processing operation: Start the five-axis CNC machine tool, and the tool performs cutting and processing operations according to the pre-planned path. The five axes (X, Y, Z, A, C) of the five-axis CNC machine tool enable the tool to move and rotate in multiple directions through linked motion to achieve the processing of complex shapes. （6)Tool replacement and adjustment: Depending on the needs of the machining task, it may be necessary to replace tools of different types or specifications. When changing tools, the position and direction of the tools need to be carefully adjusted and calibrated to ensure machining accuracy and consistency. （7)Inspection and quality control: After processing is completed, quality control and verification are carried out by measuring and inspecting the dimensions, surface quality and other characteristics of the workpiece. If necessary, necessary adjustments and corrections can be made. The key to five-axis CNC machining technology lies in tool path planning and five-axis linkage control. It can achieve complex shapes, high precision and high efficiency processing, and is widely used in manufacturing fields that require precision parts.       3、 Main advantages of five-axis CNC (1) Complex shape processing capabilities: Five-axis CNC can cut at multiple angles and directions, and can handle workpieces such as complex curved surfaces, spiral shapes and three-dimensional structures that are difficult to process with traditional methods. (2) High-precision machining: Through the linkage movement of five axes, high-precision machining of the workpiece can be achieved, providing better processing quality and accuracy. Reduce process steps and clamping times: Five-axis CNC can complete multiple processing operations in a single clamping, reducing the need for workpiece re-clamping and adjustment and improving processing efficiency. (3) Improve production efficiency: Five-axis CNC can perform multiple processing operations at the same time, reducing processing time and improving production efficiency. (4) Wider application scope: Five-axis CNC is widely used in aerospace, automobile manufacturing, mold manufacturing, medical equipment and other fields, and can process complex parts and workpieces. (The operation of the 5-axis CNC is relatively complex and requires a control system that can realize the linked motion of the five axes. At the same time, the investment and maintenance costs of the five-axis CNC are high, and it is suitable for application scenarios that require high processing accuracy and complexity.     4、Application examples   Five-axis CNC has important applications in precision parts manufacturing. Precision parts often have complex geometries, high precision requirements and tiny dimensions, requiring highly precise processing capabilities and excellent surface quality. The following are examples of five-axis CNC applications on precision parts: Optical parts: Five-axis CNC is widely used in the manufacturing of precision parts in the optical industry, such as lenses, prisms, reflectors, etc. It can realize the processing of complex curved surfaces and high-precision optical properties. Titanium Alloy Parts: Five-axis CNC plays an important role in manufacturing titanium alloy parts, which has high strength, low density and excellent corrosion resistance. Due to its difficult-to-machine characteristics, five-axis CNC can implement complex cutting and machining operations to meet the needs of high precision and complex shapes. Medical device parts: Five-axis CNC is used to process precision parts in medical device manufacturing, such as artificial joints, implantable devices, etc. These parts usually require highly precise dimensions and surface quality, and five-axis CNC can achieve complex shape processing to meet the accuracy requirements of medical devices.       Aerospace parts: Five-axis CNC is also widely used in the manufacturing of precision parts in the aerospace field. For example, turbine blades, aircraft engine parts, spacecraft structural parts, etc. Five-axis CNC can realize complex cutting and machining operations, providing high-precision and high-quality parts. Electronic device parts: Five-axis CNC also has important applications in manufacturing electronic device parts, such as micro connectors, chip carriers, etc. These parts often have tiny sizes and complex structures, requiring highly precise machining capabilities and excellent surface quality. Five-axis CNC makes the processing of precision parts more efficient, precise and reliable through its multi-axis linkage capability and high-precision control. Its application in the field of precision manufacturing provides important technical support for the production of high-precision parts.     5、Shen Zhen Industrial-Man Pure craftsmanship, fast production. CNC prototype processing, using a variety of plastics and metals as materials, completely built according to the drawings, with guaranteed accuracy and beautiful appearance without color difference. Shenzhen Industrial has more than 300 CNC machining centers, experienced technical staff and ingenious manufacturing. Customers are welcome to inquire for drawings and prices. Great news: Our company's new five-axis CNC for metal parts processing has a processing stroke of 700 mm and a diameter processing stroke of 550 mm. Be the first to place an order to get a surprise discount!    

一、Preface Soft-screen LED car front and rear lights use prototype model to develop and produce prototypes, mainly focusing on various double-arc and single-curve special-shaped surface modeling concepts for car lights. The lighting method of the soft LED screen can fully demonstrate the technological innovation of the high-tech new soft screen car lights. 二、soft screen LED headlight prototype The automotive soft screen LED headlight prototype is a device used to control automotive LED lights.It usually consists of a soft-screen LED display and a hand control panel.The soft-screen LED display is a flexible LED display that can be bent and deformed as needed to adapt to different shapes of car light designs.It usually consists of many small LED lamp beads, which can display different patterns and effects.This kind of soft screen car light can be regarded as an innovative product, with dual shadow and dual light. Its performance is no longer the previous light refraction, illumination, light shadow and light.Although these are conventional requirements for lighting up the road in the dark night.The lighting of soft LED screens in car lights is more of a test of technology, such as projection functions and digital display functions, which will give consumers a new and unique feeling.     三、Soft screen car light prototype is like Transformers The soft-screen car light prototype greatly liberates design thinking when car modeling.There is no longer need to worry about traditional regulatory issues of lighting the car lights, which will limit the forward thinking of car designers.LED soft screens can be placed arbitrarily in the design of automotive lamps, and the shape of the car lights can be adjusted arbitrarily, allowing designers to more boldly design more perfect car light shapes and rapid prototyping prototypes of soft screen car light prototypes.   The prototype production of soft screen car lights generally takes about 20 days, and the soft screens of existing specifications and sizes need to be disassembled and cut.If the soft screen specification is re-developed, it will take about 50 days.The soft screen car light mold manufacturing cycle is usually 60 days for trial molding.If it is a rapid mold, the time is generally about 25 days. If the car lamp prototype and the rapid mold are started at the same time, the total time can be controlled to be completed within 30 days of the prototype and the rapid mold.     五、Automobile headlight soft screen LED prototype processing manufacturer Currently, the only manufacturer that can make prototypes of soft-screen car lights is Shenzhen Industrial-Man Company. In the past two years, we have integrated various soft-screen LEDs into prototype prototypes for trial production, conducted various feasibility tests, and verified various technical indicators of prototype car light soft screens for future application in mass production. In the end, we tested a variety of Feasible car lamp prototype patents and many technical patents such as mold manufacturing of automotive soft-screen LED lamps and lamp injection molding production. We will open these technologies to the automotive lighting industry for free and strive to provide our own meager strength to China's automotive manufacturing technology!         Telephone：13602550056 Service hotline:0755-81734556 Enterprise mailbox:gyr@vip.163.com Company address:DEFG,19/F, RUIJUN BLDG,ZHONGXIN ROAD# 108, BAOAN AREA, SHENZHEN CITY, GUANGDONG,CHINA Factory address:Building 6, No.9, Pujiang Road, Daning Community, Humen Town, Dongguan City Factory address: Industrial-Man Product RP &M Co.,Ltd.No.2, Guanggu Avenue, Tieshan District, Huangshi City, Hubei Province

The meaning of Display Car Models The term "exhibition vehicle models" refers to physical models used to showcase and highlight automotive design concepts or existing vehicle models. These models are typically precise replicas scaled down in proportion and are commonly displayed at exhibitions, automotive museums, sales showrooms, and other relevant events. Below are the basic types of display car models:     Exterior Display Models 1.Exterior display models: These models focus on presenting the exterior design and external details of automobiles. As accurately scaled-down models, they showcase features such as body lines, contours, front fascia, headlights, and other exterior characteristics. Exterior display models are frequently used at car shows, sales showrooms, and advertising campaigns in well-known visual areas.       Interior Display Models 2.Interior display models: This type of display car model emphasizes the internal design and functional layout of automobiles. Often presented as open models, they showcase details like seats, dashboards, center consoles, entertainment systems, and other interior features. Interior display models are commonly used at car exhibitions, showrooms, and training events to provide a better understanding of the vehicle's internal characteristics.       Prototype Display Models 3.Prototype display models: These models are based on initial or conceptual designs of automobiles. They are handcrafted concept models or prototypes produced using technologies such as 3D printing. Prototype display models are commonly used for design reviews, market research, and concept validation stages to showcase new vehicle models or innovative design ideas.     Cutaway Display Models 4.Cutaway display models: This type of display car model showcases the internal structure and technical details of automobiles by cutting into the body. Typically transparent or featuring openings, these models display components such as engines, chassis, suspension systems, and other internal parts. Cutaway display models are used for technical training, exhibitions, and educational activities to enhance the audience's understanding of the internal details of automobiles.       Dynamic Display Models 5. Dynamic display models: These models achieve a simulated dynamic effect of automobiles through electric or mechanical devices. They can simulate the rotation of wheels, the operation of suspension systems, or the motion status of the vehicle. Dynamic display models are commonly used at exhibitions, automotive theme parks, and entertainment events to enhance audience interaction and experience.     About Shenzhen Industrial Man After years of craftsmanship, our ingenuity shines. Similar to many automotive components companies, our company also has a considerable number of similar car models equipped with our own parts in intelligent models. At exhibitions, automotive research institutes, and our company's showroom, intelligent carrier models showcasing our professional knowledge and new energy automotive components are displayed. This allows potential clients from automotive companies to visually assess the feasibility of the physical appearance and performance. Here, the industrial man in Shenzhen warmly welcome all customers to visit and guide, including major automotive exhibitions where our company is present. We invite everyone to eagerly anticipate the custom manufacturing capabilities demonstrated by industrial man in the showcased car models.       SHENZHEN INDUSTRIALMAN PRODUCT RP&M CO., LTDAs a well-known enterprises of high-tech design and manufacturing, Industrialman sets the mold design as the center, production and manufacturing as the core, to provide the business purpose of a full range of product design and manufacturing technical services. The main business is：Display Car Model、Rapid Mold、CNC Machining、Stamping Sheet Metal、Silica-MoldSuch as business, if you have relevant needs, welcome to consult!

  In March, the exhibition car came on stage. In the 1:1 model production technology of the exhibition car, Industri-Man has hired the top technical experts from Japan to provide on-site technical guidance hand in hand since 2006. In recent years, foreign top technical talents have visited in Industri-Man. Our exhibition cars, smart cabins and large display models made for customers will be showed at domestic and foreign auto exhibitions every year which has enjoyed good reputation from domestic and overseas markets.     Faster production of exhibition car models The production process of the exhibition car model isa very complex. The process added toa dynamic 1:1 show car model basically covers all the processing procedures ofa real car; In particular, dynamic car shows, car companies are very careful when selecting model suppliers. The production period of one exhibition car has been shortened to 20 days, and the production period of dynamic exhibition car is generally completed within two months.   Plastic mold for large automobile test For "Large automobile plastic mold", the front and rear bumpers of automobiles can be regarded as one of the large molds of automobile plastic parts. We have outstanding advantages in trial production of small batch and large injection molding in automobiles, medical equipment, agricultural equipment and heavy industrial equipment. Industri-Man have 2500 tons of injection molding equipment, 30 tons of automatic driving, and 8- meter-long CNC machining center to support the rapid tooling processing and manufacturing. Advantages of automobile rapid tooling The automobile rapid tooling is also known as the "automobile soft steel mold". It can also be called the automobile trial mold. One of the advantages of this mold is that it can quickly present the trial production process of the test vehicle. The second advantage of rapid soft mold is that while rapid trial production, it can reflect the feasibility of mass production in the future ina timely manner, reduce the number of modifications to the formal mold, present the problem points of the mold in the test mold in advance, and ultimately reduce the processing and production period in the formal mold.     HENZHEN INDUSTRIALMAN PRODUCT RP&M CO., LTDAsa well-known enterprises of high-tech design and manufacturing, Industrialman sets the mold design as the center, production and manufacturing as the core, to provide the business purpose ofa full range of product design and manufacturing technical services. The main business is: Display Car Model, Rapid Mold, CNC Machining, Stamping Sheet Metal, Silica-MoldSuch as business, if you have relevant needs, welcome to consult!  

  1, Prototyping for new energy vehicle's cast aluminium chassis Before Tesla making cast aluminium chassis production, they also needa prototyping progress to make cast aluminium, and then combined with CNC machining, the completely working procedure for Tesla's chassis is done. New energy vehicles companies choose using cast aluminium, so it's vital necessary for them to have integrated molding prototypes manufacturer. In this case, Industrial-Man is absolutely have the capacity.     2, Advantages for making cast aluminium prototypes of electric vehicle's chassis The aluminum integral chassis of the automobile is adopted with sand casting process. As chassis's prototypes require short working hours, it's not recommend using large pieces of aluminium sheet while CNC machining. In that way it's could save more raw material and speed up the development cycle during the prototyping stage. After casting parts being formed, we'll usea large gantry five-axis CNC ora large horizontal milling machine processing equipment to carry out the second CNC precision machining. Aiming at the mounting hole of the chassis and the key position of the assembly, further precision treatment process is made to complete the casting prototypes for the chassis of electric vehicle. The above mentioned are the unique advantages of using cast aluminium alloy casting prototypes.     3, Advanced automobile chassis's prototypes are more valuable Prototype experts hold the view that the processing technology of prototypes for new energy vehicle chassis is more difficult than that of aluminum alloy casting mass-produced chassis. In terms of the quantity ofa single piece, the unit price of prototyping chassis is 10 times higher than that of mass-casting produced chassis. Starting with two different manufacturing processes and two different values, but both of them are of same product and theoretical value. It has to be admitted that aluminium chassis prototyping process is indeed more difficult than the technical difficulties of mass-produced chassis.     4, Application of making automobile chassis's prototypes It is difficult for non-professionals to understand the purpose and significance of making prototypes of automobile chassis with prototyping. In fact, it'sa very common thing for the automobile industry using prototyping. There are two main roles for integrated molding prototypes of aluminium automobile chassis: 1. The weight and shape of the prototyping chassis parts are basically in accordance with the actual production cars; 2. In the course of various certificating and testing, especially the integration of battery chassis, this aluminium-integrated prototypes are same as the mass-produces chassis, they all have excellent heat dissipation performance, and the test result are not distorted, the aluminium chassis of the follow-up mass- produced car is quite safe to use.     5. Capacity of making aluminium automobiles chassis by Industrial-Man New energy vehicle chassis integrated casting molding/ Aluminium alloy casting process/ prototyping/ small batch trial-manufacturing and so on. It is no exaggeration to say that Industrial-Man had sufficient processing capabilities at this stage, especially the secondary CNC machining after casting, all services are available here. We're not only having the largest five-axis gantry CNC machine(Specification of8 meters long,4 meters wide, and2 meters high for actual processing size), meanwhile Industrial-Man has more 300 sets of equipment that can support various processing, which can fully meet the different new energy vehicle aluminium alloy chassis trial-production capacity.     SHENZHEN INDUSTRIALMAN PRODUCT RP&M CO., LTDAsa well-known enterprises of high-tech design and manufacturing, Industrialman sets the mold design as the center, production and manufacturing as the core, to provide the business purpose ofa full range of product design and manufacturing technical services. The main business is: Display Car Model, Rapid Mold, CNC Machining, Stamping Sheet Metal, Silica-MoldSuch as business, if you have relevant needs, welcome to consult！    

  1, Preface In the past two years, more booth custom builders and display model manufacturers have emerged, making auto booth construction appear in international auto shows. With the increasing competition among the automotive market, there isa growing demand for building custom booths and displaying model auto parts on the booth. Now factories, including second-tier auto parts manufacturers, have successively designed various booths and display models in their office buildings to carry self-produced new energy parts     2. Booth construction of new energy vehicles Traditional booths are basically spotlight-based. In the final analysis, this kind of construction is purely for supporting purposes. It has the same effect as the temporary theatrical stage in rural areas in the 1970s and 1980s. There is no echo between the stage and the actors. On the contrary, modern booth construction is designed together with the significance and usage of the exhibits, and presented in conjunction with the production of the exhibits. Sucha booth construction plan will incorporate the products and contents to be displayed together into the integrated design of the booth from the beginning, so that the booth, the exhibits, and the applications and stories of the exhibits will be united as one. Such an ingenious way of conceptualization will make the final display effect shocking.     3. Molding method of the model for display There are so many types of car display models because car models with different shapes and structures must be used to display different parts. For example, common display types include projection screens, electronic controls, batteries, and partial stamping of automobiles, etc. These all need to customize the model according to the different display requirements of automobile manufacturers. Most of these 1:1 models are made of lightweight materials and composite materials. Firstly, they are made by the method of numerical control processing and manual partial assembly. Then, the displayed items need to be loaded into the display model. Finally, the model is sprayed and coated. Only in this way cana complete intelligent display model be considered complete.     4. Customization cycle for smart 1:1 models The production process: from the booth to the model integration customization plan and industrial design, and then to The Project Department for analysis after the model data is frozen, and finally to The Engineering Department, CNC Processing Department, 3D Printing Department, Silicone Molding Department, Stamping Sheet Metal Department, Manual Polishing Department, and Spray Painting Department jointly produce through agreement. The production cycle of the whole model is normally about 20 to 40 days. Surely, it mainly depends on the difficulty of the entire model and the specific pictures to be displayed in order to accurately determine the production cycle ofa 1:1 display model.     5, Industrial Man's display model to NAIAS Our company's car display models have been exported to the North American International Auto Show fora long time. In addition, there must be2 to3 1:1 advanced model show cars that are undertaken by Industrial Man in various large-scale auto shows that are held every two years. During the entire auto show period, we have professional after-sales technicians to provide technical services at the NAIAS. At the same time, we can also assist in the maintenance and cleaning of many models at the show. Our after-sales personnel will not leave the exhibition site until the end of the auto show. It is precisely because the industrial people maintain efficient and professional technology and meticulous service that they can get unanimous praise from customers at the Detroit Auto Show every time, and continuously receive orders for new display models from other countries.     SHENZHEN INDUSTRIALMAN PRODUCT RP&M CO., LTDAsa well-known enterprises of high-tech design and manufacturing, Industrialman sets the mold design as the center, production and manufacturing as the core, to provide the business purpose ofa full range of product design and manufacturing technical services. The main business is: Display Car Model, Rapid Mold, CNC Machining, Stamping Sheet Metal, Silica-MoldSuch as business, if you have relevant needs, welcome to consult!    

  The application of the prototype in the research and development period "Before the manufacture of industrial products, there isa process of product development, and the prototype processing is an important step of the application in the process of product development. Engineering research and development is presented in front of people through patterns and texts plus 3D digital models and VR virtual forms. In many cases, it can not never be achieved the intuitive effect compare witha real, physical prototype" Aluminum alloy material prototype The prototype can be processed by aluminum alloy material and CNC machining. At the same time, according to the 3D digital model diagram designed by the research and development, the 3D digital model diagram is input into the memory of the CNC machining center step by step in the form of digital code input by the CNC programmer, and then the CNC operation master installs it with tooling fixtures, Clip. Install the aluminum alloy material on the table of the CNC machining center, and finally process the aluminum alloy prototype model according to each program instruction output by the programmer Aluminum turning and milling combined, NC lathe processing prototype Turn-milling combined processing of irregular-shaped and multi-faceted prototypes has the characteristics of bright appearance and high degree of agreement with 3D digital models, and the processing accuracy can reacha tolerance of 0.005 mm. In recent years, the turning-milling combined machine has been widely used in the processing of prototypes. The turn-milling combined CNC turning process is fast, and the biggest advantage is that there is no need to turn the side when processing the prototype. This machine has the functions of CNC turning and CNC milling, Fully automatic clamping and the performance of fully automatic processing prototype products. 3D printing processing prototype 3D printing technology has replaced the CNC prototype processing method of most ABS materials in prototype processing. The cost of CNC processing prototypes will be higher than the cost of 3D printing prototypes. When CNC is no-rigid requirements to process prototypes, in general, the prototype model is changed to 3D printing processing method, because 3D printing prototypes takes less time and costs Lower. The 3D printing plastic prototypes in the industrial-man company are basically free at this stage, unless the customer's product mold does not place an order with our company. As long as the customer places an order for mass production to our company, the 3D printing prototype is completely free of charge Vacuum casting prototype Vacuum casting isa process suitable for about 30 sets of small batch prototypes, and is basically used in the preliminary experimental performance inspection and functional verification of products. In the early stage of opening the formal mold and putting it into production, the role of the vacuum casting can significantly reduce the production cost of the follow-up formal mold. The advantage of the vacuum casting itself is that the production cycle is short, and it can quickly reflect the true practicability of the 3D digital model, and quickly show the product to the public consumer viewing. About industrial-man company Adhering to the concept of "reducing cost and increasing efficiency, flexible manufacturing", industrial-man company have long been committed to the development of various modeling capabilities, high-efficiency batch processing, high-precision and low-cost and other fields. In order to keep improving and achieve originality, we not only focus on expanding domestic and foreign partners, but also pursue the research and training of our own high-tech, so as to better realize the goal of bringing our products to the modern, to the world and to the future final goal! SHENZHEN INDUSTRIALMAN PRODUCT RP&M CO., LTDAsa well-known enterprises of high-tech design and manufacturing, Industrialman sets the mold design as the center, production and manufacturing as the core, to provide the business purpose ofa full range of product design and manufacturing technical services. The main business is: Display Car Model, Rapid Mold, CNC Machining, Stamping Sheet Metal, Silica-MoldSuch as business, if you have relevant needs, welcome to consult!